Revolutionizing Granite Block Logistics with Technology for Gerdau
See how CPCON transformed granite block logistics with cutting-edge RFID technology, delivering complete control, traceability, and efficiency for one of Brazil's largest steel producers.
About Gerdau
Gerdau is one of the largest steel producers in the Americas, with over 120 years of history and an annual production capacity of 21.3 million tonnes. As a leader in the steel industry, Gerdau's operations require precise handling of raw materials, including granite blocks used in their production processes.
Granite Block Logistics
The logistics of granite blocks is a critical component in steel production, requiring precise handling and tracking of massive stone blocks weighing several tonnes each. These blocks play a vital role in various steel manufacturing processes, making efficient logistics management essential for:
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Maintaining consistent production flow
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Ensuring quality control and traceability
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Optimizing storage and handling efficiency
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Reducing operational costs and waste
The Challenge
Granite block logistics demands absolute control, traceability, and efficiency. Gerdau faced significant challenges in managing the complex journey of granite blocks from arrival at port to shipment, including:
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Manual tracking processes prone to human error
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Limited visibility across the supply chain
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Inefficient storage organization and space utilization
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Time-consuming weighing and documentation processes
The Solution
CPCON developed a comprehensive solution that transformed the sector: the CubeAssets Manager. This technology enables mining and export companies to have integrated and automated management from the moment blocks arrive at the port until shipment.
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RFID technology for real-time tracking and identification
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Automated weighing system integrated with existing infrastructure
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Intelligent storage optimization algorithms
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Comprehensive reporting and analytics dashboard
Smart Automation in Granite Block Tracking
A robust, secure, and 100% integrated platform that simplifies and optimizes granite block logistics with cutting-edge technology.
RFID Smart Identification
Each block is registered with detailed data (dimensions, expected weight, exporter, and destination port) and receives an RFID tag, ensuring real-time traceability.
Automated Weighing
Our system connects directly with scales to automatically calculate net weight, eliminating human errors and increasing agility in the weighing process.
Optimized Storage
Blocks are classified by height and intelligently organized, ensuring better space utilization and facilitating the shipment process.
Shipment Control
The operational team uses RFID to confirm the release of each block. Automatic alerts prevent unauthorized blocks from being shipped, increasing security and compliance.
Strategic Reports
The CPCON platform generates comprehensive reports on inventory, movements, and shipment status, providing data for quick and strategic decisions.
Real-time Tracking
Monitor the exact location and status of each granite block throughout the entire logistics process, from arrival to shipment.
Results
Our technology delivers measurable improvements across all aspects of granite block logistics.
Operational Efficiency
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Eliminate rework and accelerate logistics processes
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Reduce manual data entry by 95%
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Process blocks 3x faster than manual methods
Security & Traceability
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Track each block from yard to ship with precision
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Prevent unauthorized movements and shipments
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Maintain complete audit trail for compliance
Automation & Integration
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RFID + weighing = intelligent logistics
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Seamless integration with existing systems
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Real-time data synchronization across platforms
Implementation Journey
How we transformed Gerdau's granite block logistics operations step by step.
Phase 1: Assessment & Planning
Comprehensive analysis of existing processes, identification of pain points, and development of a tailored implementation strategy.
Phase 2: RFID Infrastructure Setup
Installation of RFID readers at strategic points throughout the facility and integration with weighing systems.
Phase 3: Software Implementation & Training
Deployment of CubeAssets Manager software, data migration, and comprehensive training for all staff members.
Phase 4: Full Operational Deployment
Complete transition to the new system with ongoing support and optimization based on real-world performance.
Leadership Team
Meet the visionaries driving innovation and excellence in logistics technology solutions.
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