Inventory ManagementJanuary 24, 20257 min read

LPN Barcode Solutions for Efficiency

Learn how License Plate Number (LPN) barcode solutions can transform your warehouse operations, improve inventory accuracy, and streamline logistics processes.

LPN Barcode Solutions

Cameron Braid

Vice President, Operations

Cameron leads CPCON's operational excellence initiatives, specializing in warehouse management systems and inventory tracking solutions. His expertise helps organizations implement efficient barcode and RFID systems for improved supply chain visibility.

In modern warehouse and logistics operations, efficiency is paramount. License Plate Number (LPN) barcode solutions have emerged as a powerful tool for managing inventory at the container level, enabling faster processing, improved accuracy, and better traceability throughout the supply chain.

What Is an LPN?

A License Plate Number (LPN) is a unique identifier assigned to a container, pallet, or other handling unit in a warehouse. Unlike item-level barcodes that identify individual products, LPNs identify the container holding multiple items, allowing for efficient bulk handling and tracking.

When an LPN is scanned, the warehouse management system (WMS) instantly retrieves all information about the container's contents, location, and history. This enables rapid processing without the need to scan each individual item.

Benefits of LPN Barcode Solutions

Faster Receiving and Putaway

With LPN tracking, receiving teams can process entire pallets or containers with a single scan. The system automatically records all items associated with that LPN, dramatically reducing receiving time and labor costs.

Improved Inventory Accuracy

LPN tracking provides precise visibility into inventory at the container level. This granular tracking reduces discrepancies, minimizes lost inventory, and improves overall inventory accuracy.

Enhanced Traceability

Every movement of an LPN is recorded in the system, creating a complete audit trail. This traceability is essential for quality control, recall management, and regulatory compliance.

Efficient Picking Operations

LPN-based picking allows workers to pick entire containers when order quantities match container contents. This reduces handling time and increases picking productivity.

Key LPN Applications

  • Receiving: Assign LPNs to incoming shipments for immediate tracking
  • Storage: Track container locations throughout the warehouse
  • Picking: Enable container-level and case-level picking
  • Shipping: Verify outbound shipments and maintain chain of custody
  • Cross-docking: Streamline flow-through operations

LPN Implementation Best Practices

Standardize Label Formats

Use consistent label formats across your operation. Include the LPN barcode, human- readable number, and any additional information needed for visual identification.

Integrate with WMS

Ensure your LPN system is fully integrated with your warehouse management system. This integration enables real-time updates and seamless data flow across all warehouse processes.

Train Your Team

Proper training is essential for successful LPN implementation. Ensure all warehouse staff understand how to create, scan, and manage LPNs correctly.

Consider RFID Enhancement

For high-volume operations, consider combining LPN barcodes with RFID tags. This hybrid approach provides the benefits of both technologies – barcode compatibility with existing systems and RFID speed for bulk scanning.

How CPCON Can Help

CPCON provides comprehensive LPN and barcode solutions tailored to your warehouse operations. From system design and label printing to WMS integration and staff training, our team helps you implement efficient container tracking that delivers measurable improvements in productivity and accuracy.

Contact us today to learn how LPN barcode solutions can transform your warehouse efficiency.

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